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Motor Control Solutions

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Toshiba Semiconductor solutions for Motor control & Drive circuits

Toshiba draws on more than 40 years of core competence in providing competitive and integrated solutions for Motor Control with Driver ICs and MCUs. Toshiba Vector Engine based MCUs offer a major advance in providing higher performance and lower costs, enabling an easier software design which is reliable and feature rich. Whilst our MCUs redefine motor control, the overall portfolio covers adjacent system building blocks such as Power supply, Inverter and Isolation that complete the solution coverage for Robotics, Industrial and Automotive and enables customers to source all their required components from Toshiba as a one-stop-shop.

 


Motor control MCUs
Motor Control Drivers (MCD)

  • DC Motor
  • BLDC Motor
  • Stepper Motor
     

Isolation gate drivers
Power devices

  • Intelligent Power Devices (IPD)
  • SiC MOSFET
  • HV MOSFET
  • LV MOSFET
     

Toshiba motor technology

 

Toshiba products diagram


Motor control MCU

Arm® Cortex®-M 32-bit 160MHz MCUs that are designed specifically to control  brushless DC (BLDC) motors with sensor or sensorless in FOC (Field Oriented Control).  Up to 3 ADCs and 3 advanced Programmable Motor Control circuits (A-PMD), and an evolved Vector Engine "advanced Vector Engine plus (A-VE+)" are incorporated, enabling the control of up to 3 BLDC motors by a single MCU. The integrated high-resolution advanced encoder (A-ENC32) allows precise control of AC servo motors.

 

Motor MCU Diagram

 

Key product


Motor Control Drives (MCD)

Toshiba's motor drivers have been on the market for over 40 years, and are being developed addressing customer and application demand. The motor driver portfolio offers solutions for multiple applications in various segments:

Motor Control Drives

 

 

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TC78B011FTG - Three-phase BLDC pre-driver IC featuring sensorless sine-wave motor control

Device operates without a Hall sensor and reduces noise and vibration

 

TC78B011FTG

Features

  • Sensorless sinusoidal drive
  • Built-in closed-loop speed control with NVM based setting
  • Integrated gate driver with 8 selectable levels of gate drive current
     

Advantages

  • Sinusoidal control reduces vibrations and noise
  • Regulates motor speed during torque load changes
  • Offers flexible choice of external MOSFETs and allows adjusting the FET slew rate
     

Benefits

  • Rotor position is detected by the induced voltage. No hall sensor and less cabling required
  • Constant rotational speed during dynamic power supply fluctuations and load variations without requiring an external microcontroller (MCU)

 

TC78B011FTG is three-phase brushless DC (BLDC) motor control pre-driver IC incorporating a sine-wave drive method reducing vibration and noise. Its sensorless design saves the space and cost of a hall sensor. The built-in closed loop speed control regulates and maintains the motor’s rotational speed during dynamic power supply fluctuations and load variations without requiring an external microcontroller (MCU). Precise setting of a speed profile can be programmed into the built-in non-volatile memory (NVM).

Operating from a supply voltage ranging from 5.5 to 27V, the feature-rich device includes selectable closed loop or open loop speed control. Speed can either be controlled through a PWM signal, analog voltage or via the I²C interface. The I2C interface is also used to control various settings within the device. A standby function further improves overall system efficiency.


Applications

The device is suitable for motors that require high rotation speeds, such as those used for server fans, pumps, blowers and suction motors for cordless and robotic vacuum cleaners.


TC78B011FTG - Additional information:

 

TB9083FTG - Automotive BLDC pre-driver IC supporting ASIL-D

Device offers full support for ISO 26262 functional safety requirements

 

TC78B011FTG

Features

  • Supporting Digital and Analog BIST
  • 3 additional gate drivers for safety relays
  • Operating temperature up to Ta=150°C
     

Advantages

  • Complies with the highest safety level ASIL-D
  • Saves external gate-driver & OP-Amplifier devices
     

Benefits

  • Less system cost due to high integration level
  • Simplifies the functional safety design. By that saves design-in time and cost

 

TB9083FTG is a three-phase gate driver for external N-channel power MOSFETs that are used to drive a three-phase BLDC motor. The TB9083FTG is compliant with ISO 26262 2nd ed. and supports up to the highest functional safety grade at the ASIL-D level. The new device can be used in the most safety critical automotive systems including steering and braking. To support this, the TB9083FTG includes ABIST and LBIST self-diagnosis and is supplied with an ASIL safety manual and safety reports.

The TB9083FTG is suited to the rugged automotive environment and is able to operate down to -40°C and up to a max. ambient (Ta) of +150°C or a max. junction temperature (Tj) of +175°C. The device is undergoing AEC-Q100 qualification.


Applications

TB9083FTG will be used with BLDC motors for a wide variety of automotive applications including electric power steering (EPS) systems and electric brakes among others.

Mass production is scheduled for December 2022.


TB9083FTG - Additional information:

 

TB67H450AFNG
Compact, high-efficiency DC brushed motor driver IC with popular pin-assignment HSOP8 package

Low-power, single channel H-bridge driver IC offers popular pinout and wide operating voltage range

 

TB67H450FNG

Features

  • Small HTSSOP8 package, only 4.9 x 6.0mm
  • Wide operating voltage range
  • Low stand-by current
     

Advantages

  • Very small foot print at high current capability
  • Flexibility in the design
  • Reduction of unnecessary power waste
     

Benefits

  • Reduce PCB size and keep high current drive
  • Usable for different types of applications

 


The highly efficient, single-channel H-bridge driver TB67H450AFNG offers a maximum rating of 50V/3.5A and the industry’s lowest standby current. Featuring a popular pinout, the TB67H450AFNG is ideal for new DC brushed motor designs or as a plug-in replacement to improve and upgrade existing applications in addition to offering more product sourcing options. The device, which is fabricated using Toshiba’s BiCD process, can drive brushed motors with voltages from 4.5V to 44V. A low standby current consumption of 1µA is achieved as a result of a newly developed power supply circuit that controls the VCC regulator in standby mode. This contributes to saving power in many modern battery-powered applications and improves the battery life of battery powered devices.

The highly integrated motor driver IC includes a single H-bridge channel and incorporates several error detection features such as thermal shutdown (TSD), over current detection (ISD) and undervoltage lockout (UVLO). A built-in voltage regulator supports internal circuit operation.


Applications

TB67H450AFNG (and its predecessor TB67H450FNG) is suitable for a wide variety of industrial and commercial equipment including office automation and banking terminals, white goods, robot vacuum cleaners, small household robots and electronic locks as well as devices powered by 5V USB power supplies and other home appliances.


TB67H450FNG - Additional information:

 


TB67H451AFNG
Brushed DC motor driver IC with wide operating voltage range

IC features convenient non-latching overcurrent detection

 

TB67H451FNG

Features

  • Small HTSSOP8 package, only 4.9 x 6.0mm
  • Wide operating voltage range
  • Low stand-by current
  • Overcurrent detection with auto-return
     

Advantages

  • Very small foot print at high current capability
  • Flexibility in the design
  • Reduction of unnecessary power waste
     

Benefits

  • Reduce PCB size and keep high current drive
  • Usable for different types of applications

 

The TB67H451AFNG enhances product sourcing possibilities and features a convenient non-latching overcurrent detection. It can drive brushed DC motors and is capable of operating from a wide range of input voltages, from 4.5V to 44V. The maximum motor drive output current is 3A at 44V and several protection mechanisms are built-in to the device including undervoltage lock out (UVLO), auto-return thermal shut down and non-latching overcurrent protection (OCP). OCP is a safety funcion that prevents damage to the IC by turning off the output when the output current exceeds the pre-set threshold level. Toshiba’s TB67H450AFNG features a latching overcurrent detection, where output is turned off indefinitely until a power cycle or entering and leaving the standby mode. However, the TB67H451AFNG is non-latching and resumes function automatically after a programmable recovery time once the overcurrent condition is removed.


Applications

TB67H451AFNG (and its predecessor TB67H451FNG) supports numerous applications including battery powered devices and other devices with a 5V USB power supply and is also suitable for use with many 12-36V industrial devices, home appliances such as coffee machines and robotic vacuum cleaners, fiscal printers and electronic door locks that require a high-current drive of up to 3.5A.


TB67H451AFNG - Additional information:

 

TB67S128FTG - High-definition microstepping motor driver

High accuracy control of large currents with reduced power consumption

 

TB67S128

Features

  • Supporting up to 128 micro steps
  • Powerful 5A driver integrated
  • Integrates active gain control and selectable mixed decay circuitry
  • Current detection resistors implemented
     

Advantages

  • Noise reduced and vibration-free operation
  • No need for an external driver IC
  • Optimizes drive current to suit the required torque
  • No need for external current detection resistors
     

Benefits

  • Ideal use in applications where a silent and exact operation is mandatory
  • Reduced BOM cost. Smaller PCB size.
  • Prevents from stalling and realizing optimum power savings

 

TB67S128FTG is a 50 V / 5 A rated bipolar stepping motor driver that supports 1/128 microstepping and meets the often conflicting requirements of high speed, high performance and reduced power consumption. At the heart of this stepping driver is Toshiba’s Active Gain Control that optimizes the drive current to suit the required torque, thereby preventing stalling and realizing power savings.

The device also incorporates a number of protection functions including thermal shutdown, overcurrent protection and an open detection function that detects motor disconnection. In the event of a fault being detected, error flags are set, ensuring equipment safety.


Applications

This component is  ideal for a variety of modern applications including 3D printers, office equipment, cash dispensers, amusement machines and home appliances.


TB67S128FTG - Additional information:

 


TC78H670FTG - High-resolution micro-stepping motor driver IC with integrated current sensing

The device offers low BOM cost, high motor current and ultra-silent operation

 

TC78H670FTG

Features

  • 128-step microstepping
  • ACDS: Advanced Current Detection System
  • High maximum motor current of 2A
     

Advantages

  • Much higher step resolution than conventional stepper drivers
  • Two costly and bulky shunt resistors on the PCB can be omitted
  • Larger motors can be driven without the need for external MOSFETs
     

Benefits

  • Ultra-silent operation and less vibration with improved rotation angle accuracy
  • Reduced BOM cost and smaller PCB footprint
  • No external shunt resistors save approx. 0.1USD and significant PCB space
  • No need for external MOSFETs leads to reduced cost and PCB space

 

TC78H670FTG is a dual channel high resolution micro-stepping motor driver IC that is capable of driving motors with a wide range of operating voltages. The IC can drive a micro-stepping motor of up to 128 steps and with a voltage ranging from 2.5 V to 16 V at currents of up to 2 A. The output on-resistance (RDS(ON)) is only 0.48Ω as the TC78H670FTG uses Toshiba’s latest CDMOS process, thereby reducing voltage loss and heat generation inside the driver. The micro-stepping control allows motors to be operated smoothly and quietly with reduced vibration and improved rotation angle accuracy.


Applications

TC78H670FTG is intended for a broad variety of consumer applications including 3D printers, cameras, security cameras, portable printers, handheld scanners, pico-projectors and battery powered medical devices.

 
TC78H670FTG – Additional information:

 

TB67S539FTG - 40V/2.0A constant current stepper motor driver IC

Operates without an external sense resistor, is integrated in the newly launched Stepper 17 Click board™ from Mikroe

TB67S539FTG

Features

  • RDS(ON) of just 0.8 Ohm.
  • Advanced Current Detect System (ACDS) for resistor-less constant current control
  • 5.0mm x 5.0mm QFN32 package
     

Advantages

  • Constant current motor control without an external current sense resistor
  • Bipolar stepping motor drive up to 40V, 2.0A
     

Benefits

  • Reduced PCB space and component count as no external current sense resistor or external gate drive capacitor needed
  • Maximum current (IM1) of 1mA in sleep mode offers reduced power consumption

 

TB67S539FTG is capable of constant current motor control without the need for an external current sense resistor. Based upon Toshiba’s latest BiCD process, this stepper motor is capable of driving bipolar stepping motors at voltages up to 40V and currents up to 2.0A. The integrated H-bridge circuit for motor control uses an Nch/Nch configuration and has a built-in charge pump circuit for output stage control. Alongside the stepping motor IC, a new, compact add-on board is also available. Created in partnership with Mikroe, the Stepper 17 Click board™ is supported by a mikroSDK compliant library, with functions that simplify software development.


Applications

The device is suited to a wide range of constant current control stepper motor applications including those found in office automation, commercial and industrial equipment. The device is also suited to use in surveillance cameras and projectors.


TB67S539FTG/SFTG – Additional information:


 

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 Isolated gate drivers

 

Isolated Gate Drivers 

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Smart gate driver - Dual output IGBT / MOSFET driver

Enhanced device includes comprehensive fault detection to simplify circuit design

The TLP5231 is equipped with additional built-in functionality, incorporating overcurrent detection, implemented by sensing VCE(sat) as well as undervoltage lock out (UVLO), both of which provide an open collector fault signal to the primary side. These new features significantly ease the process of gate drive circuit design.

Key products

Toshiba Electronics Europe TLP5231 IGBT/MOSFET

The TLP5231 is a pre-drive photocoupler for medium to high current IGBT and MOSFET, for industrial inverters and photovoltaic (PV) power conditioning systems.

Toshiba Electronics Europe TLP5222

Smart gate driver photocoupler with automatic recovery function for MOSFETs and IGBTs. The TLP5222 continuously monitors the MOSFET drain-source voltage (VDS) or IGBT collector-emitter voltage (VCE).

 

Toshiba Electronics Europe TLP5751H(LF4)

TLP57xxH(LF4) are photocouplers using the SO6L(LF4) package that can drive gates of IGBTs and MOSFETs with small to medium capacity.

 
 

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Power devices

 

Power Devices 

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3-phase brushless DC motor driver IC, build-in power devices

The 3-phase brushless DC motor driver IC is a device used for brushless motors. Brushless motors have advantages over conventional brush motors, such as high efficiency, low noise, low vibration, and long life, and are widely used in home appliances and industrial equipment. We offer a lineup of products with a breakdown voltage of 250 V to 600 V and a current rating of 0.7 A to 5 A by combining IGBT built-in monolithic ICs using the latest high-voltage micro-SOI processes with multi-chip module products that combine MOSFET, which has a high market performance, and driver ICs to provide high-efficiency motor systems compatible with the input voltage of AC100-V and AC220-V systems. In addition, the use of a small package enables the use of a brushless motor with a built-in driver.

Key products


Application note


Reference design

 

Toshiba Electronics Europe 1200V SiC MOSFETs

Toshiba's 3rd generation 1200V SiC MOSFETs boost industrial power-conversion efficiency. These five new 1200V silicon-carbide (SiC) MOSFETs leverages proven SiC technology.

 
 

Toshiba Electronics Europe High Voltage MOSFETs (650V)

The new TK090E65Z, TK110E65Z, TK155E65Z, and TK190E65Z MOSFETs has reduced the figure of merit “drain-source On-resistance x gate-drain charge” by about 40 % compared to the current generation DTMOSIV-H series.

 
 

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Toshiba motor technology

Stepper motor control

Advanced Dynamic Mixed Decay (ADMD) Advanced Current Detect System (ACDS) Active Gain Control (AGC)
Precise microstep / No step loss Reduced BOM by integrated shunts Less power consumption / reduced heat generation

Advanced Dynamic Mixed Decay (ADMD)

Advanced Current Detect System (ACDS)

Active Gain Control (AGC)

 

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BLDC motor control


Intelligent Phase Control detects the motor current phase and feeds back the information for auto lead angle control. When a motor application has a sensor, the phase of the Hall signal is automatically adjusted to match that of the motor drive current.

High efficiency is achieved regardless of the rpm, load torque and power supply voltage of a motor. Intelligent Phase Control also helps reduce the number of external parts necessary for lead angle adjustment.
 

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