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High-Performance On-Board Chargers for Electric Vehicles

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onsemi provides advanced semiconductor solutions for efficient and compact OBC designs in next-generation electric vehicles

On Board Charger

 

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Key Features

  • Supports 3.3–22 kW charging power for BEVs and PHEVs
  • Uses EliteSiC MOSFETs and diodes for high efficiency and thermal performance
  • Supports up to 800 V battery architectures for next‑gen EVs
  • Includes PFC + DC/DC architectures with galvanically isolated gate drivers

Applications

  • Battery Electric Vehicles (BEVs) and Plug‑in Hybrid EVs (PHEVs)
  • Level‑2 AC home and public charging (7–22 kW)
  • 400V and 800V EV platforms requiring efficient, compact OBC systems

 

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Feature OBC Overview EliteSiC Tech Gate Drivers & Modules
Power Levels 3.3–22 kW OBC support High-efficiency SiC MOSFETs APM modules enable high-power OBC
Battery Voltage Supports up to 800 V systems Optimized for 400–800 V EVs Gate drivers matched to SiC
Efficiency High power density Superior thermal & switching performance Reduces losses in PFC/DC-DC
Topology PFC + DC/DC Totem-pole PFC w/ SiC Isolated drivers for PFC & DC/DC
Applications BEVs & PHEVs Fast charging & 800V EVs Integration into OBC power stages

 

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On-Board Chargers: Core Concepts

OBC in EVs and PHEVs

On-Board Chargers are a critical component in plug-in hybrid and battery electric vehicles, converting AC power from the grid into DC power to charge the high-voltage battery.

Evolving OBC Design Trends

The market is trending towards higher power, increased efficiency, and reduced size, weight, and cost (SWaP), driven by the adoption of advanced wide bandgap materials like SiC.

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Key System Components

EliteSiC Power Modules

onsemi's EliteSiC Power Modules and MOSFETs enable a highly integrated and compact design for high-power OBCs, improving thermal performance and reliability.

Isolated Gate Drivers

Isolated gate drivers are essential for controlling SiC devices, ensuring high efficiency and reliable switching, with a negative bias for optimal performance.

DC/DC Converters

The OBC system can also include a DC-DC converter to provide a low-voltage rail for vehicle accessories and other electronic systems.

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Block Diagram

On-Board Charger Diagram

 

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Partner with EBV Elektronik for Your OBC Design

Leverage our expertise and comprehensive portfolio of onsemi products to optimize your next On-Board Charger project. Contact us today to discuss your specific requirements.

 

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