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High-Performance On-Board Chargers for Electric Vehicles

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onsemi provides advanced semiconductor solutions for efficient and compact OBC designs in next-generation electric vehicles

On Board Charger

 

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Key Features

  • onsemi offers power electronics that can scale OBC design from 1-Phase low power (3.7 kW) to 3-Phase 22 kW for high-end platforms
  • Uses EliteSiC Automotive Power Modules (APM), discrete MOSFETs and diodes for high efficiency and thermal performance.
  • Such EVs are not Next-gen, they already exist. They are considered as high-end (more expensive) EV platforms
  • Find optimized integrated power modules for both PFC and DC/DC stage, paired together with onsemi’s galvanically isolated gate drivers

Applications

  • Battery Electric Vehicles (BEVs) and Plug‑in Hybrid EVs (PHEVs)
  • Level‑2 AC home and public charging (7–22 kW)
  • 400V and 800V EV platforms requiring efficient, compact OBC systems

 

EBV - onsemi - Markets - On Board Chargers Table

Feature OBC Overview EliteSiC Tech Gate Drivers & Modules
Power Levels 3.7–22 kW Power Scaling High-efficiency M3S SiC Technology APM modules enable higher power density
Battery Voltage Supports up to 800 V systems Available for 400 - 800 V battery architectures Gate drivers matched to SiC
Efficiency High power density Superior thermal & switching performance Robustness and shoot-through protection
Topology PFC + DC/DC Totem-pole PFC recommended with SiC Various Configurations for PFC & DC/DC
Applications BEVs & PHEVs Improve charging efficiency and speed Improve system size, weight and power density

 

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On-Board Chargers: Core Concepts

OBC in EVs and PHEVs

On-Board Chargers are a critical component in plug-in hybrid and battery electric vehicles, converting AC power from the grid into DC power to charge the high-voltage battery.

Evolving OBC Design Trends

The market is trending towards higher power, increased efficiency, and reduced size, weight, and cost (SWaP), driven by the adoption of advanced wide bandgap materials like SiC.

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Key System Components

EliteSiC Power Modules

onsemi's EliteSiC Power Modules and MOSFETs enable a highly integrated and compact design for high-power OBCs, improving thermal performance and reliability.

Isolated Gate Drivers

Isolated gate drivers are essential for controlling SiC devices, ensuring high efficiency and reliable switching, with a negative bias for optimal performance.

DC/DC Converters

The OBC system can also include a DC-DC converter to provide a low-voltage rail for vehicle accessories and other electronic systems.

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Block Diagram

On-Board Charger Diagram

 

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Partner with EBV Elektronik for Your OBC Design

Leverage our expertise and comprehensive portfolio of onsemi products to optimize your next On-Board Charger project. Contact us today to discuss your specific requirements.

 

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