High-performance electrification
Today, less than 25% of Europe’s energy consumption is electricity. To achieve climate neutrality by 2050, as outlined in the European Green Deal, up to three-quarters of final energy consumption must be electrified—either directly or indirectly. Indirect electrification involves converting renewable electricity into green hydrogen, e-fuels, and other Power-to-X solutions. This transition requires a massive expansion of renewable energy sources such as solar and wind power, and a significant increase in electric vehicles (EVs), products, and industrial processes powered by electricity.
Robust Performance for Construction and Agricultural Vehicles
Electrifying construction and agricultural vehicles (CAVs) presents particular challenges: these machines often experience extreme power peaks and must operate reliably in harsh environmental conditions. Unlike electric passenger vehicles, CAVs can consume more than 75 kWh per hour of operation.
What Standards Must Batteries for Construction and Agricultural Vehicles Meet?
Batteries for construction and agricultural machinery must at least comply with UN 38.3 (transport safety for lithium batteries), IEC 62619 (safety requirements for industrial lithium batteries) and ISO 26262 (functional safety for vehicles).
As such, robust batteries with large capacity and advanced technology are needed. These are complemented by mobile fast-charging solutions and modern high-voltage systems (400 V and above). In addition to electric drives, traditional hydraulic systems are increasingly being replaced by fully electric actuators – further enhancing efficiency and precision. Thanks to the latest lithium battery technologies – especially LFP (lithium iron phosphate) for its safety and longevity – electrified CAVs today deliver high performance, lower emissions, and reduced maintenance costs.
electromechanical actuator typically transmits 80 percent of its input energy. - Graphic: Ewellix
Reliable Battery Management Systems (BMS)
A reliable battery management system (BMS) is the heart of every electrified application. In CAVs, BMS solutions must withstand extreme temperatures, vibrations, and shocks while ensuring the safe operation of high-capacity batteries. The BMS continuously monitors cell voltage, temperature, and current, balances cells, and protects against overload, short circuits, and thermal runaway. Smart algorithms manage power surges and integrate additional components such as supercapacitors for optimum performance. Compliance with strict standards (e.g. UN 38.3, IEC 62619, ISO 26262) and a robust hardware design are essential for safe, long-lasting operation in demanding environments.
| Capacitor Type | Advantages | Temperature range |
|---|---|---|
| Ceramic (MLCC, X7R/X8R) | High temperature resistance, low Equivalent Series Resistance (ESR), compact | up to 150°C |
| Film Capacitors (Polypropylene, Polyester) | Excellent stability and longevity Self-healing properties Low ESR and high ripple current capability | up to 125 – 150°C |
| Electrolytic Capacitors (hybrid aluminium, tantalum polymer) | High capacity, high ripple current | up to 125°C (Hybrid), up to 150°C (tantalum polymer) |
| Film/Metallised Polypropylene (DC-Link for inverters) | Very high voltage, high continuous currents | up to 125 – 140°C |
Table 2 Capacitors for use in construction and agricultural machinery
Storing energy efficiently
Energy storage systems (ESS) form the backbone of the All Electric Society, enabling the integration of renewable energy and stabilising energy supply across all sectors. Modern ESS solutions rely on advanced lithium battery technologies for high energy density, safety, and long service life. They are essential for grid stabilisation, peak load management, and emergency power supply in commercial, industrial, and mobile applications. With scalable designs, efficient thermal management, and intelligent control electronics, today’s battery systems ensure reliable, efficient, and sustainable energy supply – paving the way to a CO₂-neutral future.
Benefits of Electrification
✓ Reduces reliance on fossil fuels and natural gas.
✓ Improves energy efficiency across industrial processes and supply chains.
✓ Lowers emissions and supports sustainable mobility.
✓ Increases productivity and reduces maintenance costs.
✓ Enables integration of renewable energy sources and grid stability.
✓ Supports long-term business competitiveness and cost savings.
Frequently Asked Questions
What are the main benefits of electrifying construction and agricultural vehicles
Electrification reduces emissions, improves energy efficiency, lowers operational costs, and enhances machine reliability under harsh conditions.
How do battery management systems improve safety and performance?
BMS continuously monitor and regulate battery conditions, preventing failures and optimizing power delivery even in extreme environments.
Why are energy storage systems important for renewable energy integration?
ESS balance supply and demand, store excess renewable energy, and provide backup power, ensuring grid stability and continuous operation.
Discover More
Electrification is just one pillar of the All Electric Society. Discover how digitalisation and automation are transforming industrial processes and enabling a sustainable future.
If you’re ready to accelerate your electrification journey, contact our experts to discuss tailored solutions for your business.
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